Welcome to the wonderful world of Savage!
There have been issues with Savage rifles that some of us have been complaining about since long before this site even existed and yet they still exist today. Flexy synthetic stocks, crap magazines and weak extractors in the Mark I/II/93 rimfires, horrible bolt timing in the 110's and Axis rifles that could be fixed with a simple change to a line or two of code in the CNC program, etc.
The long standing problem lies with the management, and I got this "viewpoint" first hand and in person from one of the former V.P.'s of Sales and Marketing when I toured the factory back in 2005. Essentially the corporate mentality at the time was, "If they're selling good, why fix it?" and it doesn't seem like that mentality has changed at all in the years since.
In more recent years, another issue is that most of the engineering staff is fairly young and new to the company - the most senior member having been there maybe 10-12 years now. The current head of engineering came from the auto industry. They've inherited existing designs and have no knowledge of the history of said designs to know what's been tried or what's worked and hasn't worked over the last 60+ years. If you blueprint a current production action and compare everything to the prints, there's hardly anything on them that's within tolerance of the print.
One thing most people don't know is that Savage hasn't even put together a master parts list for dealers/gunsmiths since 2001. Changes have been made so frequently that it's become almost impossible for even them to keep up with. Often times they use the same part number for the slightly revised part, and worse yet they often do the same even when the change is major. How Effie hasn't lost her mind trying to deal with it all and keep track of things is beyond me.
Another tidbit we found out not long ago is that there's no communication between the warranty department and the engineering team, and no records of the problems are kept by the warranty department. How baffling is that??? One would think that you would want to keep tabs on warranty work to easily identify common problems so that they can be addressed and resolved in future production. Apparently not at Savage though.
I've been saying it for a few years now, but the best thing Savage could do for themselves going forward is to design an all new replacement for the 110. They could retain some of the basic principles (floating bolt head, barrel nut, etc.), but every component should be of a new design and not interchangeable with the existing 110 design. This would accomplish two things: 1) The design would be their own - of the current engineering team, and designed 100% around modern machining techniques and technology; and 2) It would once and for all end the nightmare of the various parts compatibility issues the 110 suffers from after 60+ years of design changes that make the aftermarket run away from it like it's Covid-19.
Doing so would be a big gable for them though, and if there's anything I've learned about Savage over the last 20-some years it's that they're not much for taking risks. This is also why over the last 10 years or so their piece of the pie has slowly been shrinking with serious shooters. Sure, they still sell just as many - if not more guns per year as they used to, but the bulk of what they're selling is the basic hunting rifles and package guns. The more specialized models typically have relatively low production volumes of maybe a few thousand units per year compared to hundreds of thousands of Axis' and trophy Hunters.
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