I had the same issue with a new model 12FV. Brass was so badly damaged upon extraction that I would not reload it. Sent it back to the factory and they polished the chamber.
I suspect it might be bluing salts left over from the manufacturing process, but it could be several things. Where on the brass is the damage being inflicted? Are you able to post a picture?
I routinely disassemble a new Savage and cleanup and de-burr everything, check for proper fit, and remedy or replace. But I will shoot it first a few times to see if I'll need to send it back. Savage Customer service is great, but it'll still take a few weeks to turn it around. If you send it back, be sure to include a note regarding the issue INSIDE THE SHIPPING BOX, and don't set up the return via the internet, as the two services are disconnected at the factory.
There is a lot of work that can be done inside the bolt that will make life much easier, just involves polishing and adjusting and addition of a bolt lift kit that you can make yourself out of a 38 cal brass and a steel ball.
With the barrel off the action, I can access the bolt lug abutments to round sharp corners, and well as the lead in's (ramps) with a Cratex bullet shaped abrasive. Clean up the face, chase scope mount threads, the list goes on.
I hope this helps. If you do contact Savage, please let us know the result. I've always had top service from them.
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