I really don’t like the round ball bolt knob. I mounted the bolt handle in my four jaw chuck in the lathe and turned it down to a shaft. The bolt knob is incredibly hard. Carbide cutters were needed.
Once that was done, an aluminum knob was turned and JB Welded to the handle......more beta!
pictures to follow
Very nice job! I have done several Axis handles by hand with a hacksaw/file/grinder and most of them had some sort of void in the casting exposed by me. Did you see any evidence of that when taking yours down?
No voids.....I started by trying to cut excess metal from the knob. Hack saw blade wouldn’t even scratch the knob! Next I tried grinding with a 60 grit belt on my belt grinder....took too long.
in the lathe, I tried drilling the bolt knob so I could use an Center in the tail stock. Even solid carbide wouldn’t touch it. This is some hard stuff.
Even in the lathe, I needed to take very shallow cuts with carbide cutter. Took quite a while to turn it down to 5/16”
ive done this many times on Remington bolt and the cut like butter.......much softer metal.
Guess I am glad I like the knob shape already. I would not stand a chance with my little tap and die set...
Very Noice..
Perpetual Optimism is a force Multiplier....
Very nice custom work! I'm not fortunate enough to have a lathe, so I bought a tactical bolt handle from Savage. $35 if I recall right. Not nearly as pretty, but does improve the bolt lift for bench shooting.
Banning a gun will not solve what is a mental health crisis inflamed by incendiary rhetoric on social and television media. The first amendment in this case is less precious and more likely the causal factor than the second amendment.
Looks Great Nice custom Work.
To those withour the tools or time, Just buy the Savage tactical from Gun Shack...45 bucks and it's done.
Russellc
guess i need to stop worrying about cracking it when i put it in the vise to break loose the nut for the first time. hahaOriginally Posted by rbertalotto
I like the way you did this and thanks for posting. How did you align the handle? pics?
How did you hold the bolt handle in the lathe so you were able to turn it down? Did you use a jig? pics
I did my own too.
I cut it just before the ball.
Added a piece of steel in between to make it longer and changed some angles to my liking.
Did some hot ass metal melting (welding).
Some spray paint.
It's as strong as a 1 piece bolt.
And way more intuitive.
Did one for my brothers left hand to his liking.
A little different than mine but same idea.
I simply held it in s 4 jaw chuck and took very light cuts. No jig used. Sorry, I didn’t take any pictures.
Ok. I'll try to mount the handle in the 4 jaw and see how it goes. I made a jig for my Remington 700 bolt. It lets me turn down the bolt knob and thread it on the mill. I saw it on you tube and decided to try it. Works really good. Maybe I can make one for the Savage bolt.
Now THAT is slick! But the metal on that Savage is hard as diamonds. I'm not sure that cutter would even scratch it. Let us know if you try it .
Thanks. You were 100% right, the metal on that Savage bolt knob is hard as can be. That cutter couldn't even put a scratch on it. I have to look into a carbide tipped annular cutter. The only thing is, I'm sure for price of the cutter, I bet I could buy a few bolt tactical bolt handles.
"It's never the tools that break the bank....It's always the tooling!"
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