How hard did you beat on it to break the rod off in the muzzle? Not a gunsmith by any means but I have pushed some squibs through when I was an armorer in my days in the sandbox. Pretty rare but they did happen from time to time and for some reason only on the range thankfully. One possible thought we had was range ammo was basically old issue stuff we had on had from previous rotations. Anyways what I used to do was take a solid cleaning rod and work the round through the barrel not against the lands. Mind you I have never had one that wasn't at least 3/4 of the way down the barrel and thankfully all three of the guys realized there was a weird prob and did not send another round. Hope someone can chime in with more experience in this area then I have.
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